High Structural Stability:The sintering process fuses the mesh layers into a monolithic structure. This prevents media migration and ensures that the pore size remains constant even under high-pressure pulses or reverse flow.
Superior Durability:Resistant to high mechanical stress, it can withstand high differential pressures without deformation.
Wide Temperature & Corrosion Resistance:Capable of operating in environments ranging from -200°C to 600°C and resistant to a wide array of acids, alkalis, and organic solvents.
Excellent Surface Filtration:The multi-layer mesh design facilitates surface-loading filtration, which allows for efficient “cake” formation and makes the cartridge exceptionally easy to clean via backwashing or ultrasonic treatment.
High Permeability:Despite its strength, the optimized mesh structure maintains a high porosity, ensuring low initial pressure drops and high flow rates.
| Feature | Specification |
| Material | Stainless Steel 316L, 304, Hastelloy, Monel |
| Filtration Rating | 1μm to 200μm (Common: 5μm, 10μm, 20μm, 40μm) |
| Standard Lengths | 10″, 20″, 30″, 40″ (Custom lengths available) |
| End Cap Configurations | DOE (Double Open End), 222, 226, NPT/BSP Thread, Flange |
| Max. Operating Temperature | 600°C (depending on seal material) |
| Max. Differential Pressure | 3.0 MPa (30 Bar) |
| Outside Diameter | Standard 60mm, 65mm (Customizable) |
Petrochemical Industry:Filtration of high-temperature gases, corrosive liquids, and catalyst recovery.
Pharmaceutical & Biotech:Decarbonization filtration, purification of active ingredients, and steam filtration.
Food and Beverage:Polishing filtration for beer, syrups, edible oils, and fruit juices.
Water Treatment:Pre-filtration for Reverse Osmosis (RO) systems and high-pressure boiler feed water.
Chemical Fiber & Polymers:Filtration of polymer melts to ensure fiber quality and prevent nozzle clogging.
Q: How do I know when the filter needs cleaning?
A:It is recommended to initiate a cleaning cycle when the differential pressure ($\Delta P$) reaches 1 – 0.2 MPa.
Q: Can these filters be used for gas filtration?
A:Yes, they are highly effective for removing dust and particulates from compressed air, steam, and nitrogen.
Q: What is the lifespan of a sintered mesh cartridge?
A:With proper maintenance and periodic cleaning, these cartridges can last several years, depending on the corrosivity of the fluid.
1.nstallation:Ensure the housing is clean. Inspect the O-rings for any nicks or tears. Lubricate the seals with a compatible fluid (water or process liquid) to ensure a tight fit into the housing seat.
2.Start-up:Open the vent valve on the filter housing and slowly introduce the fluid. Once the air is completely displaced and liquid flows from the vent, close the vent and gradually increase the flow to the operating rate.
3.Cleaning Procedure:
Backwashing:Reverse the flow of clean fluid to dislodge surface particles.
Ultrasonic Cleaning:For deep-seated contaminants, submerge the cartridge in an ultrasonic bath with a mild detergent.
Chemical Cleaning:Use 3-5% Nitric Acid or Caustic Soda solution if the contaminants are organic or mineral-based, followed by a thorough water rinse.