Sintered Mesh Filter Cartidge

The Sintered Mesh Filter Cartridge is a high-performance, precision filtration component manufactured by bonding multiple layers of woven wire mesh (typically stainless steel 316L or 304) through a specialized vacuum sintering process. Unlike traditional fiber-based or single-layer mesh filters, this process creates a permanent molecular bond between every wire intersection, resulting in a porous metal structure with exceptional mechanical strength and structural integrity.

This cartridge is designed for demanding industrial environments where high pressure, extreme temperatures, and corrosive fluids are present. Its defining characteristic is the ability to provide precise, consistent filtration ratings while remaining fully cleanable and reusable, making it an eco-friendly and cost-effective alternative to disposable filter elements.
  • Product Detailed Description

Product Features and Advantages

High Structural Stability:The sintering process fuses the mesh layers into a monolithic structure. This prevents media migration and ensures that the pore size remains constant even under high-pressure pulses or reverse flow.

Superior Durability:Resistant to high mechanical stress, it can withstand high differential pressures without deformation.

Wide Temperature & Corrosion Resistance:Capable of operating in environments ranging from -200°C to 600°C and resistant to a wide array of acids, alkalis, and organic solvents.

Excellent Surface Filtration:The multi-layer mesh design facilitates surface-loading filtration, which allows for efficient “cake” formation and makes the cartridge exceptionally easy to clean via backwashing or ultrasonic treatment.

High Permeability:Despite its strength, the optimized mesh structure maintains a high porosity, ensuring low initial pressure drops and high flow rates.

 

Product Parameters

Feature Specification
Material Stainless Steel 316L, 304, Hastelloy, Monel
Filtration Rating 1μm to 200μm (Common: 5μm, 10μm, 20μm, 40μm)
Standard Lengths 10″, 20″, 30″, 40″ (Custom lengths available)
End Cap Configurations DOE (Double Open End), 222, 226, NPT/BSP Thread, Flange
Max. Operating Temperature 600°C (depending on seal material)
Max. Differential Pressure 3.0 MPa (30 Bar)
Outside Diameter Standard 60mm, 65mm (Customizable)

 

Application Areas/Scenarios

Petrochemical Industry:Filtration of high-temperature gases, corrosive liquids, and catalyst recovery.

Pharmaceutical & Biotech:Decarbonization filtration, purification of active ingredients, and steam filtration.

Food and Beverage:Polishing filtration for beer, syrups, edible oils, and fruit juices.

Water Treatment:Pre-filtration for Reverse Osmosis (RO) systems and high-pressure boiler feed water.

Chemical Fiber & Polymers:Filtration of polymer melts to ensure fiber quality and prevent nozzle clogging.

 

Frequently Asked Questions

Q: How do I know when the filter needs cleaning?

A:It is recommended to initiate a cleaning cycle when the differential pressure ($\Delta P$) reaches 1 – 0.2 MPa.

 

Q: Can these filters be used for gas filtration?

A:Yes, they are highly effective for removing dust and particulates from compressed air, steam, and nitrogen.

 

Q: What is the lifespan of a sintered mesh cartridge?

A:With proper maintenance and periodic cleaning, these cartridges can last several years, depending on the corrosivity of the fluid.

 

Instructions for Use

1.nstallation:Ensure the housing is clean. Inspect the O-rings for any nicks or tears. Lubricate the seals with a compatible fluid (water or process liquid) to ensure a tight fit into the housing seat.

2.Start-up:Open the vent valve on the filter housing and slowly introduce the fluid. Once the air is completely displaced and liquid flows from the vent, close the vent and gradually increase the flow to the operating rate.

3.Cleaning Procedure:

Backwashing:Reverse the flow of clean fluid to dislodge surface particles.

Ultrasonic Cleaning:For deep-seated contaminants, submerge the cartridge in an ultrasonic bath with a mild detergent.

Chemical Cleaning:Use 3-5% Nitric Acid or Caustic Soda solution if the contaminants are organic or mineral-based, followed by a thorough water rinse.

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Johnson Screen Tubes in Water Well Projects Practical Experience from the Field
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Johnson Screen Tubes in Water Well Projects: Practical Experience from the Field

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We provide specialized services for Johnson Screen Tubes, covering technical consultation, custom manufacturing and quality inspection. Our service focus is to ensure that each screen tube is properly selected and manufactured according to real well conditions, helping customers achieve stable sand control and long-term groundwater production.   Johnson Screen Tubes are commonly used in deep water wells, municipal water supply systems, and industrial groundwater projects. Because well depth, formation characteristics, and water quality vary from project to project, professional service support plays a key role in product performance and service life.   Technical Consultation & Engineering Support Our service begins with technical consultation at the project planning stage. Based on available geological data and operating requirements, we assist customers in selecting suitable screen parameters.   Engineering support includes: Slot size recommendation based on formation grain size Material selection for corrosion resistance and strength Structural strength evaluation for deep well installation Open area optimization to reduce head loss Design confirmation before production This service helps minimize risks related to sand intrusion, clogging, and premature screen failure.   Custom Manufacturing Service Johnson Screen Tubes are manufactured using continuous V-shaped wire wrapped around longitudinal support rods, with each contact point resistance welded to form a rigid structure. All products are manufactured according to confirmed technical drawings.   Custom manufacturing options include: Tube diameter and section length Slot size range for different sand conditions Threaded, flanged, or welded end connections Stainless steel grades such as SS304, SS316, or SS316L Surface finishing based on groundwater conditions Each manufacturing step is controlled to ensure consistent slot accuracy and structural integrity.   Quality Control & Inspection Quality control is integrated throughout the production process. Raw materials are inspected before fabrication, and finished screen tubes are checked against agreed specifications.   Inspection items include: Slot size and uniformity measurement Welding quality and joint strength inspection Dimensional tolerance verification Visual surface inspection Material traceability control Only products that meet internal quality requirements are released for delivery.     Service Value Our Johnson Screen Tube services are designed to support reliable well performance over the long term. By combining engineering support, controlled manufacturing, and consistent quality inspection, we help customers reduce maintenance requirements, improve water production efficiency, and extend the service life of their wells.

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